June - July 2004

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Front Driver's Side

Through EBAY I managed to pick up a boot section repair piece and a front passenger repair piece. Working in this area was relatively straight forward but the repair pieces I used were not very accurate and I had a lot of fit up difficulties. With hindsight I would have preferred to do it from sheet metal, as I did the front. For some reason this car had more rust on the drivers side than the passenger side which is the opposite to what I would have expected. Again the area around the bottom of the screen pillar was completely gone and so I had no detail of the way it connected with the door post. I knew that the cut out in the coupe door was to accommodate this part of the support and after about 5 goes got it work and be able to close the door. I still don't know it its correct of not so any help gratefully received. At this stage that drivers side looked quite good and I took the screen out at last deciding that all the roof pillars are sound enough to support it.

By the way, be prepared to be able to put on and take off the doors at least 10 times. I wanted to see how the wings and doors looked to remind me what it was I was renovating (see photos) The wings are not yet repaired.

Dashboard

OK, This is where I will upset some MGA owners. I go along with the theory that if you have a car relying on a dynamo rather than an alternator then you need to be sure that it is charging efficiently and this is why I have altered the dashboard layout slightly. I know that the ignition light should be a good enough indicator that it is working but to me it is not enough and I want to know how much I am getting out and how much I am using depending what I have switched on.

For the past year I have been making extensive use of EBAY to source items and it was here that I picked up a very nice 30-0-30 ammeter, the same size as the other small gauges and more importantly the same style of lettering. The only draw back it is by Smiths. I don't believe that Jaeger made an ammeter of this style. But Jaeger and Smiths became/where the same company so to me, no problem. Another problem you will encounter in a rebuild is the washer pump. The MGA had it as an option but law now makes you have one. Mine had long gone and every time one came on EBAY it went for over £50. The new replacement has a short stumpy pump. The original has a long metal rod and it sits in a cup on the dash. This is so that the knob doesn't stick out farther than the other knobs. I did not like the new style and hunted for an alternative. My advice is to look around for any 60's car. Most have Tudor made long rod push pumps fitted. I got mine from an old 60's Ford Anglia in perfect condition. Its owner had changed to an electric pump. The dash cup is hard to find as is the right knob with the correct lettering but in the UK just go to the Austin Healy spare parts website where I got mine. He told me he as over a hundred in stock. Make the effort because its worth it. I will post a picture for those who have never seen the real thing. Back to the dash. I have fitted the ammeter where I think it best fits rather than find any area by the extreme ends of the dash. To do this I drilled hole just outside the old location of the turn indicator an cut round the location. I then welded a plate in that area and used a hole cutter to make a ammeter hole. I then cut another hole where I relocated the turn indicator that I had cut out previously making sure that it was high enough to get the knob to still fit on the dash.

Next another option when new was to have a headlamp flasher operated by a separate flick switch. These are available together with the correct relay from Tim Hodgekiss in the UK. If you need details email me through the website. This I fitted close to where I think they put it in the Factory. Any help with the exact location will be appreciated. Also I wanted the safety of hazard lights. Again Tim Hodgekiss has a Lucas kit that has everything you need fitted in one unit that fits in with the period knobs. Again a picture will be posted. After all the work the dash was cleaned up and the areas of welding lead loaded.

As I write my instruments are away being restored/repaired and recalibrated at Speedycables in Wales. They took over all of Smiths old spares etc. The instruments in the picture are some old early MGB style ones that had been stuck in car when I bought it. I will post a picture when the instruments are back and I have recovered the dash. The radio by the way is a 60's period working japanese made by Victor Industries who became JGC)again obtained at a very reasonable price through EBAY.

The Next Phase

There is still a lot of work to do here, mainly related to strengthening the roof pillars and the flanges that take the glass rubbers. These have a habit of rusting completely away in the bottom corner areas. Once this stiffening work is done I can safely get the body off and finish off all the inner welding work in those areas that were inaccessible before. Also it will let me complete all the cockpit welding in comfort without getting sparks down my neck! Keep watching...

 

The photos from this month can be found here.

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Last updated: 30/05/2006 .